PostProcess applied sciences automates aligner floor ending and powder removing for dental lab

PostProcess applied sciences automates aligner floor ending and powder removing for dental lab

PostProcess applied sciences automates aligner floor ending and powder removing for dental lab

New York-based automated post-printing developer PostProcess Applied sciences has introduced a collaboration with Nice Lakes Dental Applied sciences, one among North America’s largest orthodontic laboratories, to automate the corporate’s powder removing and floor ending course of for 3D printed dental merchandise. 

With most custom dental options particularly fitted to a person’s mouth, conventional mass manufacturing manufacturing strategies are inapplicable within the product growth course of. Nonetheless, with out an automatic post-printing answer, Nice Lakes struggled to floor end and take away extra powder with the accuracy vital to realize the specified consolation and performance for its custom 3D printed dental merchandise.

Utilizing PostProcess’ RADOR Floor Ending answer, Nice Lakes has been in a position to streamline its workflow by automating its powder removing and floor ending SLS post-printing processes. Commenting on the benefits of the system, James R. Kunkemoeller, President and CEO of Nice Lakes Dental Applied sciences stated, “The RADOR has not solely improved our efficiencies however has allowed us to provide a superior product whereas sustaining our valued workforce.” 

“Nice Lakes’ forward-thinking mentality has all the time pushed us to search for methods to enhance enterprise sustainability, competitiveness, and workforce retention.”

SLS 3D Printed Dental Part. Photo via PostProcess Technologies.SLS 3D Printed Dental Half. Picture through PostProcess Applied sciences.

Automating the dental 3D printing workflow

Beginning as a small orthodontic laboratory in 1964, Nice Lakes now designs, develops, manufactures, and markets greater than 4000 services to be used within the orthodontic, dental, and sleep/airway market.

The corporate has been a long-time adopter of additive manufacturing, initially utilizing the expertise over ten years in the past. Nice Lakes has invested in PolyJet, DLP, and SLS 3D print applied sciences in their very own services, and can also be a reseller for Stratasys and 3D Techniques dental options. Though the agency has efficiently built-in additive manufacturing into its workflow, finishing the method chain with post-printing options has confirmed troublesome. 

Since dental home equipment are custom-manufactured on a case-by-case foundation, no two designs are the identical. A dental aligner is personalised for every affected person and options quite a few intricate crevices that may be troublesome to post-print and to take away extra powder from. The accuracy of those home equipment is vital to each consolation and performance for the affected person.

In addition to powder removing, additionally it is crucial that dental aligners have a easy exterior, achievable utilizing the floor ending postprocess approach. Having to implement each these strategies would require a major quantity of labor with out an automatic answer. 

PostProcess™ RADOR Surface Finish Solution. Photo via PostProcess Technologies.PostProcess™ RADOR Floor End Answer. Picture through PostProcess Applied sciences.

As such, Nice Lakes opted to make use of the PostProcess RADOR Floor Ending system which automates each the powder removing and floor ending SLS post-printing processes. Geared up with PostProcess’ patent-pending expertise, RADOR makes use of software program, hardware, and vibratory expertise to dually take away powder from and burnish printed components through suspended rotational power (SRF) expertise. SRF establishes an efficient friction power and suspends components in a circulating movement. This motion is designed to make sure that each space of every half receives equal publicity to the ending hardware. 

“As a fellow early expertise adopter hailing from Western New York, our enterprise relationship with Nice Lakes Dental has been a pure match,” commented Nate Harris, Vice President of Gross sales, North America, PostProcess Applied sciences. “Whereas dental in additive manufacturing scales right into a projected $9 billion trade over the following decade, we look ahead to serving to extra firms allow scalable post-printing for his or her enterprise with our full-stack options.”

3D printing in dental aligner manufacturing

Dentistry is a discipline by which additive manufacturing has confirmed to be an excellent manufacturing answer. As a result of a key benefit of 3D printing is its potential to fabricate one-of-a-kind, intricate options rapidly, it’s suited in direction of the event of retainers, dentures, custom implants, crowns, and extra. With out the choice of additive manufacturing, most dentistry operations are pressured to depend on extra labor-intensive subtractive manufacturing strategies, like milling machines, for instance.

SmileDirectClub's manufacturing facility in Antioch, Tennessee. Photo via HPSmileDirectClub’s manufacturing facility in Antioch, Tennessee. Picture through HP

Corporations like SmileDirectClub, a Nashville-based teledentistry firm, have acknowledged the potential of 3D printing within the dental sector. The corporate makes use of HP MJF expertise to provide as much as 50,000 distinctive mouth molds per day. Earlier than SmileDirectClub was Align Know-how, which makes use of 3D printing to provide the Invisalign vary of clear aligners

Voodoo Clear Aligners, a dental manufacturing offshoot of New York-based 3D printing bureau Voodoo Manufacturing, can also be planning to fabricate and ship over 20,000 distinctive orthodontic clear aligners every month sooner or later.

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Featured picture exhibits SLS 3D Printed Dental Half. Picture through PostProcess Applied sciences.

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