Personalized manufacturing within the packaging trade with Stratasys 3D printing

Personalized manufacturing within the packaging trade with Stratasys 3D printing

Personalized manufacturing within the packaging trade with Stratasys 3D printing

Marchesini Group S.p.A., an Italian producer of automated packaging equipment, has adopted a wholly custom-made manufacturing enterprise mannequin utilizing Stratasys 3D printing know-how. 

Positioned inside a devoted 3D printing facility, Marchesini is utilizing ten Stratasys FDM 3D printers, in addition to two PolyJet multi-material 3D printers, to design, develop and manufacture its carton machines, in addition to a number of different packaging traces. With 3D printing, all of Marchesini’s machines are tailor-made to a selected trade or buyer’s manufacturing course of, as a way to meet the wants of the worldwide packaging sector. 

“At Marchesini Group we are saying that ‘extra-ordinary is our bizarre’, that means that we’re confronted with difficult, completely custom-made initiatives on an nearly every day foundation,” feedback Mirko Fortunati, Liable for Coordinating the Mechanical Workshops at Marchesini Group. “Nevertheless, producing advanced, custom-made elements with conventional manufacturing strategies has proved extraordinarily expensive and time consuming, which is now not suited to the rising calls for of immediately’s packaging manufacturing trade. 

“Importantly for our enterprise, Stratasys additive manufacturing has enabled us to beat these points and undertake a custom-made manufacturing mannequin.”

3D printed component used for product handling on the robotic packaging system. Produced using FDM Nylon 12CF material. Photo via Stratasys.3D printed element used for product dealing with on the robotic packaging system. Produced utilizing FDM Nylon 12CF materials. Picture by way of Stratasys.

Adopting custom-made manufacturing enterprise mannequin

Marchesini, established in Pianoro in 1974, produces a variety of packaging machines and features for the pharmaceutical, beauty and meals industries industries. Originating as a small native enterprise in a suburban storage, the corporate now operates globally via an in depth community of international corporations and consultant workplaces in over 68 international locations.

The corporate has employed 3D printing to supply hundreds of practical elements and parts for its packaging machines, together with protecting circumstances, cable assist programs and junction packing containers to call a number of. Marchesini’s Stratasys 3D printers embrace a Fortus 900mc, 4 Fortus 450mc and 5 F270 FDM machines. and the two PolyJet programs.

“Having this on-demand manufacturing functionality permits our engineers to benefit from the larger design freedom enabled by 3D printing, which has empowered Marchesini Group to realize higher-quality outcomes for our clients,” provides Fortunati.

Moreover, with its custom-made manufacturing enterprise mannequin, Marchesini has been capable of optimize its lead instances whereas minimizing prices, in response to Fortunati: “Integrating our industrial-grade FDM 3D printers into our manufacturing course of has drastically lowered our half lead instances from a number of weeks to some days. Added to that, we will cost-effectively produce the precise amount of elements we want, with out requiring costly tooling or machining.”

Marchesini Group's 3D printing facility, featuring twelve industrial-grade Stratasys 3D printers. Photo via Stratasys.Marchesini Group’s 3D printing facility, that includes twelve industrial-grade Stratasys 3D printers. Picture by way of Stratasys.

Leveraging 3D printing has been significantly necessary for the corporate’s robotic packaging programs, the place each single element issues as a way to make sure the robotic’s agility, precision and pace of motion. That is an space Stratasys’ 3D printing supplies have additionally made a huge impact. “Utilizing robust thermoplastics reminiscent of Stratasys’ FDM Nylon 12CF filament or ULTEM 9085 resin rather than historically machined metallic parts has enabled us to cut back the burden of some elements by not less than 30%,” explains Fortunati.  The supplies additionally adjust to particular trade laws. 

The on-demand manufacturing functionality of 3D printing has benefited Marchesini’s upkeep and restore operations for its clients as effectively. With its packaging machines put in at buyer areas all through the world, the corporate is now capable of rapidly and cost-effectively 3D print custom-made alternative elements on-demand with no minimal order requirement. Considerably, this eliminates the necessity for expensive storage services of spare stock.

Fortunati concludes, “It’s honest to say that additive manufacturing is an integral a part of Marchesini Group manufacturing. In 2019 alone, we recorded a complete of 22,480 hours of operation for our FDM 3D printing tools – equating to nearly 15 hours a day. For our two PolyJet 3D printers, a complete of 1,700 hours of operation, the equal of about eight hours a day. As we proceed to increase these applied sciences throughout our design and manufacturing course of, we will anticipate these figures to be even increased sooner or later.”

A grasping pincer (left) and packaging lid right) – 3D printed with Stratasys PolyJet technology. Photo via Stratasys.A greedy pincer (left) and packaging lid proper) – 3D printed with Stratasys PolyJet know-how. Picture by way of Stratasys.

Firms benefiting from implementing 3D printing

Stratasys 3D printers have been employed in a variety of industries for a number of purposes, and as such, we regularly see varied case research the place corporations have used the know-how to enhance their manufacturing processes. 

Final 12 months, Stratasys’ Objet260 Connex3 3D printer was utilized by Torus Group, a bespoke metrology specialist, to ascertain a novel 3D printing software for the packaging trade, which was showcased on the 2019 TCT Present in Birmingham, UK.

Exterior the packaging trade, earlier in 2020 it was revealed that Stratasys’ new full-color, multi-material J826 3D printer is being utilized by BiologIC Applied sciences, a UK-based biotechnology agency, to create a ‘desktop PC’ of life sciences and biology. 

Moreover, Due Pi Greco, an Italian product improvement service supplier, has leveraged FDM 3D printing know-how from Stratasys to increase its use of additive manufacturing from prototyping to manufacturing. 

The nominations for the 2020 3D Printing Trade Awards are actually open. Who do you assume ought to make the shortlists for this 12 months’s present? Have your say now. 

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Featured picture reveals Marchesini Group’s 3D printing facility, that includes twelve industrial-grade Stratasys 3D printers. Picture by way of Stratasys.

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