HİDROMEK, a producer of development equipment based mostly in Turkey, is utilizing the LOOP PRO 3D printer to provide end-use elements for its agricultural automobiles.
Looking for to scale back its downtimes and keep away from the related prices that may happen, HİDROMEK opted to leverage 3D printing in its car manufacturing processes to assist cut back the time and prices of conventional manufacturing strategies.
Utilizing the FFF 3D printer LOOP PRO, HİDROMEK was in a position to fabricate absolutely useful elements with out the necessity for substantial post-processing. The lower in time spent post-processing lowered the prices of implementing every end-use half into the automobiles.
“The floor high quality is great,” stated Hakan Telışık, Hidromek Design Studio Supervisor about the benefits of the elements 3D printed on the LOOP PRO. ”Components are very inflexible and useful; they’re usable with or without minor post-processing.”
The HMK 130CS Soil Compactor, with end-use 3D printed elements. Video through HİDROMEK
LOOP 3D and the LOOP PRO 3D printer
Loop 3D is a 3D printer model established by Turkish 3D printer producer Teknodizayn. Primarily based in Ankara, Teknodizayn has over 10 years of expertise within the 3D printing trade, having operated as a reseller for numerous 3D printer and 3D scanner producers. Its present portfolio consists of 3D printers from UnionTech and HP, the corporate additionally provides 3D scanners from Artec.
With a decade of expertise, the Teknodizayn workforce determined to create its personal 3D printer by means of the LOOP 3D model. Primarily based on sensible know-how, the 3D printer addresses the necessities clients in verticals equivalent to heavy trade, aviation, and authorities establishments.
The primary beta mannequin of the LOOP PRO was produced in 2017. Having gone by means of a collection of enhancements, the ultimate iteration of the 3D printer was authorised and premiered in the course of the Formnext 2019 commerce honest in Frankfurt. An FFF system, the LOOP PRO comes outfitted with a construct quantity of 500 x 350 x 500 mm and includes a modular printhead, magnetically attachable construct plate, laser-assisted print mattress calibration, and materials conditioning unit. Moreover, the 3D printer is supplied with LOOP 3D CLOUD, a slicing, and administration software program developed in collaboration with 3DPrinterOS, a cloud 3D printer software program developer based mostly in San Francisco, USA.
“We’re very excited to help producers like Loop 3D to succeed in the market quicker by lowering their R&D time. The web result’s the client should buy €20,000 3D printer that exceeds the efficiency of a €200,000 printer. This implies clients should buy 10x extra printers, on the identical value level, and start low-end manufacturing at unbelievable scale and high quality,” stated John Dogru, a founding father of 3DPrinterOS.
3D printed end-use parts save time and prices for HİDROMEK
HİDROMEK initially started life manufacturing attachments for agricultural tractors. Within the following years, the corporate began to fabricate heavy development equipment, and since then, its product vary on this discipline has expanded.
Their machines now embrace backhoe loaders, hydraulic excavators, wheel loaders, motor graders, and soil compactors. Using round 2000 workers, these machines are manufactured in six manufacturing services together with four factories in Ankara, 1 manufacturing unit in İzmir, and a facility in Thailand.
Housing of management unit within the HİDROMEK car. Photograph through LOOP 3D
HİDROMEK sought to scale back the size of producing time so as to meet inflexible time schedules involving massive investments. As such, the corporate used the LOOP PRO 3D Printer to assist produce numerous end-use elements.
An instance of an end-use element that HİDROMEK has 3D printed is the housing of the controlling unit on one in all its HMK 130 CS Compact Rollers. The controlling unit homes the operator controls for the car, with inside mounted electronics. With a purpose to make sure the performance of this vital element, the housing should meet strict tolerance and sturdiness necessities.
The 3D printed housing for the management unit. Photograph through LOOP 3D.
The usual course of for creating the housing unit is a labor and capital intensive enterprise. One stage of the design course of requires the manufacturing of a grasp mannequin and silicone molds. Utilizing the Loop PRO 3D printer, HİDROMEK 3D printing the controlling unit housing at an 80 % discount in value per single half.
In complete, the mannequin, measuring 390 mm x 100 mm x 95 mm, took 48 hours to 3D print, and value $54. The elements, constituted of LOOP 3D’s Dynamide Carbon Fiber and Glass Fiber filaments, handed HİDROMEK’s certification checks for direct use within the firm’s heavy-duty automobiles.
“We’re proud to cooperate with heavy-duty automotive trade and Hidromek which is a difficult take a look at for our DYNAMIDE © CARBON FIBER and GLASS FIBER supplies – it was one other take a look at we handed with success because of the mixture of and software program of LOOP 3D. LOOP 3D software program has an intuitive and user-friendly interface and mannequin preparation is a matter of minutes. It was a pleasure to work with 3DPrinterOS to make it occur,” stated Erkan Ustaoğlu, co-founder of LOOP 3D.
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