Stratasys Carbon Fiber 3D printing
Due Pi Greco, an Italian product growth service supplier, has leveraged FDM 3D printing know-how from Stratasys to increase its use of additive manufacturing from prototyping to manufacturing.
The corporate has applied a complete of 5 Stratasys FDM 3D printers alongside Nylon 12CF, ULTEM 9085 resin, ST-130 and ASA supplies into its product growth course of. As such, Due Pi Greco has been in a position to create new manufacturing purposes for various industries, changing conventional, dearer strategies with additive manufacturing.
“Stratasys’ various vary of manufacturing supplies permit us to develop some revolutionary purposes for our prospects. For instance, we not too long ago designed and 3D printed a boiler for Zoppas, a worldwide provider of heating programs for home and industrial use. This was made doable with ULTEM 1010 resin because it’s the one polymer that may carry out at excessive temperatures as much as 216 °C,” explains Diego Pagnan, Founder and Proprietor at Due Pi Greco.
“With out the superior properties of those supplies, we merely wouldn’t have the ability to exploit the good efficiencies of additive manufacturing for most of these demanding manufacturing purposes.”
A part of the 3D printed boiler for Zoppas, produced in ULTEM 1010 resin. Photograph through Stratasys.
A quick and low cost different to metallic CNC machining
Due Pi Greco has been offering product growth companies specializing within the design, engineering, prototyping and manufacture of useful components and elements since 2010. The corporate has lengthy since applied 3D printing inside its manufacturing processes, nevertheless primarily for prototyping elements and optimizing product design. Utilizing Stratasys 3D printers has allowed Due Pi Greco to discover additive manufacturing for end-part manufacturing: “Once we began our enterprise, we predominantly operated as a 3D printing service supplier for prototyping necessities,” provides Pagnan. “Nevertheless, utilizing Stratasys 3D printers all through all our growth work has enabled us to raised perceive the numerous potential of additive manufacturing for manufacturing.”
Having already been utilizing 4 Stratasys FDM 3D printers, the corporate not too long ago bought a Fortus 380mc Carbon Fiber Version (CFE) from Stratasys’ Italian reseller, Power Group. Due Pi Greco opted to buy the brand new system to be able to use Stratasys’ FDM Nylon 12CF materials, a 3D printed composite comprising 35 % chopped carbon fiber. With this materials, the corporate has been in a position to meet excessive half efficiency calls for from new prospects, thus growing its variety of purchasers: “Fortus 3D printers have at all times been dependable workhorses for us, however we determined to put money into the Carbon Fiber Version as we discovered it one of the best different to CNC machining costly metallic components,” says Pagnan. “Utilizing FDM Nylon 12CF, we’re in a position to 3D print components that carry out just like these produced utilizing CNC processes.”
For instance, Due Pi Greco not too long ago collaborated with the College of Padua to 3D print an airbox for the engine of a single-seat race automotive set to race at System SAE. Leveraging FDM Nylon 12CF on the Fortus 380mc CFE, the corporate was in a position to enhance upon the lead occasions and prices of typical carbon fiber manufacturing. Moreover, Due Pi Greco additionally labored with an unnamed Italian biking model to optimize the design and manufacturing of a bicycle seat utilizing the Fortus 380mc CFE 3D printer. In response to Pagnan, the client reported that the consequence went past expectations by way of floor end and resistance.
3D printed airbox on the College of Padua scholar race automotive. Photograph through Stratasys.
Stratasys Carbon Fiber 3D printing in automotive
Stratasys’ Fortus 380mc CFE initially started transport to prospects in 2018. The 3D printer was launched to be able to handle the rising demand of carbon-fiber composite purposes. The system is devoted to Nylon 12CF, a fabric designed for useful prototypes and end-use elements within the automotive and aerospace industries. Because the launch of the 3D printer and materials, they’ve each seen numerous purposes throughout plenty of industries, notably in automotive.
At RAPID + TCT 2019, Stratasys revealed that Arrow Schmidt Peterson Motorsports had been utilizing Nylon 12CF to create useful prototypes, product elements and rugged tooling for its racing automobiles. British supercar producer Briggs Automotive Firm (BAC) has additionally used Nylon 12CF to supply a prototype iteration of an airbox element for its Mono R supercar. Lastly, the U.S. sports activities automotive racing group Staff Penske used the Fortus 380mc CFE to supply prototypes and manufacturing components for automobile testing.
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Featured picture reveals 3D printed airbox on the College of Padua scholar race automotive. Photograph through Stratasys.
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