Carbon and CCM Hockey 3D print world’s first NHL-certified hockey helmet liner

3D printer producer Carbon and sports activities items producer CCM Hockey have 3D printed the world’s first NHL-certified hockey helmet liner.

Produced utilizing Carbon’s proprietary Digital Mild Synthesis (DLS) resin course of, the Tremendous Tacks X with NEST (Subsequent Evolution Sense Expertise) includes a digitally printed lattice construction on the internal lining. It’s meant to ship higher breathability, consolation, and safety, and will be personalized to suit the athlete’s head utilizing exact 3D scans.

Ellen Kullman, CEO of Carbon, states: “At Carbon, we’re laser centered on enabling prospects to convey revolutionary merchandise to market that push industries ahead. We’re excited to companion with CCM Hockey, a number one producer in hockey gear for over a century, to provide a revolutionary hockey helmet that can change the sport.”

The Tremendous Tacks X helmet. Picture by way of CCM Hockey.

Superior vitality dissipation

The liner of the Tremendous Tacks X is designed utilizing Carbon’s Design Engine software program, which is able to mechanically producing optimized lattice geometries based mostly on desired efficiency standards and weight as enter. Its major perform is to effectively take in and dissipate affect vitality throughout a recreation, which it does by means of the usage of inside damping struts.

There are over 130,000 particular person struts on the within of the liner, every overlaying a special level on the helmet to offer all-round safety. The Design Engine can alter the thickness of every strut to extend or lower the general stiffness of the lattice, enabling the helmet to soak up and disperse affect vitality from each linear and rotational forces.

Jeff Dalzell, Vice-President of Product Creation at CCM Hockey, provides: “Tremendous Tacks X with NEST Tech is a revolutionary helmet liner know-how, bringing unmatched breathability, superior match, improved consolation, and elite degree safety for our athletes. We’re thrilled to be working collaboratively with Carbon to convey never-before-seen innovation to the hockey trade with this new helmet.”

Whereas CCM Hockey plans to make the helmet obtainable to all NHL gamers and customers in time for the 2021 season, it has already been utilized by three skilled gamers within the 2020 season. Seth Jones, of the Columbus Blue Jackets, wore the gear towards Tampa Bay within the first spherical playoffs, setting the file for many minutes performed in a single recreation – Jones was on the ice for 65 minutes and 6 seconds.

The 3D printed inner lattice structure. Photo via CCM Hockey.The 3D printed internal lattice construction. Picture by way of CCM Hockey.

Additive manufacturing and sports activities items

The novelty of 3D printing has resulted within the know-how’s rise within the sports activities items trade in recent times. AREVO, a specialist in carbon-fiber 3D printing, just lately labored with new California-based start-up Superstrata to 3D print the fully-unified carbon composite frames on Superstrata’s just lately launched e-bikes. By producing the body in a single piece utilizing AREVO’s steady carbon fiber 3D printing know-how, Superstrata managed to provide an “extraordinarily impact-resistant” composite physique.

Elsewhere, multinational footwear producer New Steadiness has beforehand used 3D printing to provide components for its FuelCell Echo Triple sneaker. The shoe retails at $175, and includes a forefoot (half beneath the ball of the ft) 3D printed utilizing Formlabs’ resin know-how.

The 4th annual 3D Printing Trade Awards are arising in November 2020 and we’d like a trophy. To be in with an opportunity of successful a model new Craftbot Movement IDEX XL 3D printer, enter the MyMiniFactory trophy design competitors right here. We’re blissful to just accept submissions till the 30th of September 2020.

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Featured picture exhibits the Tremendous Tacks X helmet. Picture by way of CCM Hockey.

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