Researchers recreate hopping disney/pixar lamp with 3d printed actuator
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Researchers Recreate Hopping Disney/Pixar Lamp with 3D Printed Actuator

3D printing has beforehand been employed to create passive mechanisms and machines, in addition to the actuators used to make them go. Based on a brand new paper, titled “A Miniature 3D Printed On-Off Linear Pneumatic Actuator and Its Demonstration right into a Cartoon Character of a Hopping Lamp,” utilizing 3D printing to create actuators can velocity up design and improvement, save on money and time, and permit for better customization. Christian L. Nall from the College of Texas at San Antonio and Pranav A. Bhounsule from the College of Illinois at Chicago wrote and revealed the paper, which presents their work creating and fabricating a small double-acting, On-Off kind linear pneumatic actuator with FDM 3D printing.

“On this paper, we discover using 3D printing to create a pneumatic actuator and its utility on a legged robotic,” the pair wrote.

“The actuator has an general size of eight cm, a bore dimension of 1.5 cm, and a stroke size of two.zero cm. The general weight is 12 gm and it generates a peak output energy of two W when working at an enter air stress of 40 psi ( <span id="MathJax-Aspect-1-Body" class="MathJax" model="box-sizing: border-box; max-height: none; show: inline; font-style: regular; font-weight: regular; line-height: regular; font-size: 12px; text-indent: 0px; text-align: left; text-transform: none; letter-spacing: regular; word-spacing: regular; overflow-wrap: regular; white-space: nowrap; float: none; route: ltr; max-width: none; min-width: 0px; min-height: 0px; border: 0px; padding: 0px; margin: 0px; place: relative;" tabindex="zero" function="presentation" data-mathml="275.79″>275.79 kPa).”

Overview of the 3D printed actuator

There are a number of methods to create actuated robots with 3D printing, equivalent to 3D printing the elements, assembling them, and including motors, or 3D printing joints inside a machine construction and stopping the print to embed actuators. 3D printed smooth pneumatic actuators have been made earlier than, however not, because the researchers clarify, “typical linear pneumatic actuators with sliding joints…the primary novelty of this work.”

“The elemental challenges in creating such an actuator are attaining leak-proof, low friction, and a robust actuator that may stand up to comparatively excessive air stress. We tackle these challenges through the use of the chemical remedy after 3D printing to attain a robust and leak-proof cylinder, design of cylinder and the piston head to attain a decent match for the O-ring, supplementing plastic with metallic inserts in high-stress areas to enhance sturdiness, and the lubrication of surfaces to attain low friction motion.”

The group used an Ultimaker three Prolonged and ABS materials to create the cylinder head, physique, and finish cap, in addition to the piston head; the piston rod, rubber O-ring, and galvanized metal bot have been bought off-the-shelf. Although a fantastic decision was used for the cylinder elements, they’d a tough end, so Nall and Bhounsule dipped them in acetone for 15 seconds to clear up the problem. This additionally decreased air leakage via fantastic pores.

Researchers Recreate Hopping Disney/Pixar Lamp with 3D Printed Actuator

(a) The orientation of the completely different sub-systems of the actuator throughout 3D printing, (b) elements earlier than floor ending, and (c) after floor ending with acetone.

“One of many benefits of 3D printing is the flexibility to embed supplies by stopping the print course of. We used this characteristic to 3D print the piston head on the metal bolt,” the researchers wrote.

They 3D printed scaffolds first, and used visible cues to find out when to cease the print and place the bolt vertically between the scaffolds, with the top on the prime. Then, the piston head was 3D printed on the bolt head, with the scaffolds used as assist materials. As soon as the scaffolds have been eliminated, they have been left with “the piston head on prime of the metal bolt.”

Researchers Recreate Hopping Disney/Pixar Lamp with 3D Printed Actuator

(a) Floor end earlier than and after (b) acetone remedy. (c) 3D printed scaffold adopted by (d) bolt placement and printing the top and (e) bolt with piston head after eradicating the scaffold. (f) The 3D printed piston head is bonded to piston rod by an adhesive. The O-ring is manually positioned within the groove on the piston head.

Then, it was time to place the actuator via its paces.

“First, we constrained the actuator to a sliding rail to measure the drive and energy technology capabilities,” they defined. “Subsequent, we show unconstrained hopping and leaping movement by including helps. Subsequent, the actuator was integrated on a Disney/Pixar impressed robotic, Luxo Junior.”

Researchers Recreate Hopping Disney/Pixar Lamp with 3D Printed Actuator

Experimental setup for testing the pneumatic actuator.

A compressed air hose with stress gauge was connecting to a double-acting solenoid valve’s inlet port, which used an Arduino Micro to to permit pressurized air to movement between two output ports on the 3D printed actuator; this prolonged and retracted the piston rod. A piezoelectric sensor was used to measure how a lot drive the actuator produced.

“The height output energy is 2 W at a provide stress of 40 psi (275.79 kPa), most bounce top is three.93 cm, which is roughly 2 occasions the stroke size,” the group wrote.

By utilizing exterior supporting legs, the 3D printed actuator can be utilized as a standalone robotic, and was in a position hop in a number of eventualities, equivalent to via using helps and vertically from a horizontal aircraft. Its common hopping top was about 5.34 cm – increased than jumps the actuator managed with a assist rail.

Researchers Recreate Hopping Disney/Pixar Lamp with 3D Printed Actuator

(a) Actuator with helps demonstrating unconstrained hopping. (b) Actuator with helps for leaping from an inclined floor to the bottom. (c) Actuator integrated into legged robotic primarily based on Disney/Pixar Luxo lamp character.

“We additionally created a hopping lamp primarily based on Disney/Pixar Luxo character,” they wrote. “The actuator was related between the bottom plate and the vertical publish of the lamp at a slight incline to the vertical. The actuator out-stroke timing was adjusted to supply ample thrust to the lamp. The thrust offered by the actuator powers the lamp ahead by tipping and sliding movement. There was no flight section, in contrast to the Pixar animation of the lamp. The velocity of the lamp was 1.2 cm/s.”

The pair of researchers decided that it was potential to 3D print pneumatic actuators with glorious power-to-weight ratio, and “capitalize on using chemical remedy post-printing and waterproof grease to scale back friction that may enhance drive technology.”

“With the arrival of cheaper and extra succesful 3D printers, we count on to see the regular rise of excessive power-to-weight ratio 3D printed actuators, resulting in additional enhancements in robotic design and management,” they concluded.

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