New York-based 3D printing bureau Voodoo Manufacturing, has launched Voodoo Clear Aligners, a brand new dental manufacturing and distribution service, for its first partnering direct-to-consumer model Smilelove.
Coinciding with the launch is the enlargement of its high-volume 3D printing manufacturing facility in Brooklyn. This new wing of Formlabs 3D printers will allow Voodoo to fabricate and ship over 20,000 distinctive orthodontic clear aligners every month sooner or later.
“Voodoo Manufacturing has recognized a market that aligns with their core strengths in scaling additive manufacturing as a service,” stated Luke Winston, Chief Enterprise Officer at Formlabs. “They’ve chosen Formlabs as their engine as a result of it supplies the power to scale their fleet and switch round jobs quicker.”
3D printed clear aligners. Picture by way of Voodoo.
Accelerating dental care within the U.S.
In keeping with the Nationwide Well being and Examination Survey, 65% of People may benefit from orthodontic therapy, however many by no means obtain it because of the excessive price and low accessibility. Having one’s enamel straightened not solely affords beauty advantages, however correctly aligned enamel are additionally simpler to scrub. This might assist in the prevention of plaque, micro organism, and cavities.
Making dentures historically is a really excessive talent, labor-intensive career. Thus, efficiencies and affordability gained via digital workflows and 3D printing enable for higher care and accessibility to therapy. Varied additive manufacturing methods equivalent to Stereolithography (SLA), Masks Stereolithography (MSLA), and Digital Mild Processing (DLP) have been explored for the production of clear aligners.
Voodoo’s 3D printed dental molds. Picture by way of Voodoo.
Voodoo’s Clear Aligner Service
Voodoo Clear Aligners produces and distributes 3D printed clear orthodontic aligners for direct-to-consumer (DtC) manufacturers. Via high-resolution 3D printing, Voodoo’s molds are reportedly extremely correct with barely seen layer traces and minimal print artifacts. Furthermore, full customization is enabled via Voodoo’s precision robotic trimming course of.
To make sure each machine is 100% traceable, Voodoo laser marks a novel alpha-numeric code on each single aligner. Step numbers and the model’s emblem may also be added upon request. On high of pursuing product perfection, Voodoo stresses on streamlined and customer-friendly service. Quite than having the corporate repackage the aligners, Voodoo packs aligners in its shopper’s packaging and drop-ship them on to its sufferers.
Shoppers may robotically submit orders and fetch real-time order knowledge utilizing API. Voodoo guarantees to satisfy orders in 5 days or much less, in comparison with the business common turnaround time of three weeks.
Automated trimming of Voodo’s clear aligners. Photon by way of Voodoo
Scaling up with Formlabs
To satisfy the calls for of the fast-growing teledentistry and clear aligner market within the U.S, Voodoo is increasing its manufacturing facility in Brooklyn with a brand new wing of Formlabs 3D printers and an automatic post-processing line.
Later this month, Voodoo will likely be beginning manufacturing with Smilelove. 3Shape, FullContour, and ZenduraDental have been named as Voodoo’s premier technical, digital design and materials companions respectively.
“Lengthy supply occasions for aligners have persistently been a hurdle,” stated Spencer Grider, Founding father of Smilelove. “However due to our partnership with Voodoo, we’ll be capable to lower the occasions down from 2-5 weeks, to simply 2-5 days.”
Aside from delivering the product in a single third the time, Smilelove’s custom-fit aligners are offered at a price ticket 75% lower than braces or Invisalign. Smilelove believes that its clear aligners present a discreet, accessible and simple teeth-straightening answer for individuals with gentle to average enamel misalignment points.
Thermoforming of clear aligners. Picture by way of Voodoo.
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Featured picture reveals Voodoo clear aligners. Picture by way of Voodoo.
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