This story is a couple of respirator producer that beforehand used injection molding to supply tubes for air flow merchandise however has now converted to additive manufacturing. They discovered that 3D printing tubes with these specific geometries was not solely cheaper, however quicker as properly. Utilizing an Origin 3D printer together with Henkel LOCTITE silicone resin they’ve managed to chop manufacturing prices by about 10 instances.
The corporate required 100 translucent, sturdy, but pliable 1.5-inch tubes with a number of grooved bends and a 1.5 mm hole core. They had been initially quoted $190 per half quoted for injection molding, with amortized tooling. Somewhat than wait Four-6 weeks for exhausting tooling, 3D printing enabled them to supply as much as 100 models in solely Three-Four enterprise days.
They had been capable of 3D print 30 elements per day for $19 per half, an unlimited enchancment on the $190 per half they had been quoted for injection molding.
Most 3D printed supplies will not be manufacturing worthy as a result of they aren’t temperature resistant, not powerful sufficient, not translucent, or lack different required traits. Cindy Deekitwong, director of International Advertising and Technique for LOCTITE 3D Printing
Origin Programmable Photopolymerization Ecosystem
Origin’s Programmable Photopolymerization (P3) is an open platform which is analogous to different DLP methods however supplies some distinctive benefits. Its responsive print course of, as an example, displays polymerization knowledge real-time and robotically optimizes course of situations for the very best outcomes.
It additionally means that you can use third occasion supplies and in 3D printing these respirator tubes, engineers seemed into what resin can be finest for bettering the tubes. On this case a low-viscosity curable silicone resin, a cloth supplied by Henkel LOCTITE.
Open Supplies & 3D Printing Respirators
The tubes, as the businesses state, are practically unimaginable to create utilizing injection molding as a consequence of a number of grooved bends and a 1.5 mm hole core. The undertaking signifies how 3D printing is now competing with high-quality manufacturing strategies in each cost-cutting and time effectivity. It additionally eliminates the lead instances for tooling whereas streamlining product growth with quicker prototyping. All in all, circumstances like these present the good strides 3D printing has made into the realm of high-volume industrial manufacturing.
Picture courtesy of Origin.
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