A brand new video from Ford Motors demonstrates the way it plans to make use of Desktop Metallic 3D printing to drive automotive manufacturing.
After main a $65 million funding spherical for Desktop Metallic, Ford has built-in the corporate’s Studio System and Manufacturing System in its Analysis and Superior Engineering Group in Michigan.
This expertise is getting used to speed up prototyping, create manufacturing aids and fixtures, and manufacture restricted scale manufacturing elements. “Innovation is in our DNA,” feedback Ken Washington, VP of Analysis and Superior Engineering and CTO of Ford Motors.
“We’re utilizing 3D printers in prototyping of elements proper now. Its uniquely fitted to that as a result of we will print elements proper after you design an idea and see if that’s the design you need. This opens up a brand new design course of the place you’ll be able to iterate extra rapidly.”
Desktop Metallic drives automotive manufacturing
The Desktop Metallic Studio System, which was acknowledged because the Enterprise 3D Printer of the 12 months (Metals) on the 2019 3D Printing Business Awards, features a debinding station and furnace. The system is FFF/FDM-based, utilizing filament containing certain metallic rods to create an element which is then sintered right into a dense metallic element. In line with Washington, the Studio System has been very important in evaluating supplies and elements which are then positioned in Ford autos.
The Manufacturing System is an industrial machine utilizing Single Go Jetting (SPJ) expertise, an inkjet and powder primarily based technique of metallic 3D printing. As said by Washington, this method builds on the improvements of the Studio System because it “opens up the chance to 3D print at a lot larger pace and bigger scale.”
Because of this, an end-use 3D printed electrical plug element has been produced for the F-150 raptor automobile and an undisclosed 3D printed half to be positioned within the GT 500 efficiency automobile which can be launched in the marketplace later this 12 months.
The outside of the Ford Mustang Shelby GT500. Picture by way of Ford.
Manufacturing facility of the Future
Washington continued, “Long run had been some ways of integrating 3D printing for the manufacturing facility of the long run. We’re prototyping many ideas at present each within the digital house and the bodily house.”
“We see the opportunity of creating future factories the place 3D printing is an integral a part of the manufacturing technique that’s utilized in that future imaginative and prescient. That’s the reason we’re so excited to be partnering with Desktop Metallic as a result of its is opening up the chance for this scale to be realized at Ford.”
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Featured picture exhibits the entrance cooling of the 2020 Shelby GT500. Picture by way of Ford.
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