On the 2019 GIFA Worldwide Foundry Commerce Truthful in Dusseldorf, Germany, main industrial 3D printer supplier ExOne has introduced the launch of the S-Max Professional, a brand new industrial 3D sand printer. Alongside the S-Max Professional, ExOne has additionally revealed a partnership with world expertise and industrial manufacturing firm Siemens. Their collaboration will see Siemens’ Digital Enterprise Portfolio of software program and automation expertise built-in into the brand new 3D printer from ExOne.
The S-Max Professional is designed for each prototyping and industrial collection manufacturing, with a concentrate on pace, reliability and precision. The implementation of Siemens’ Digital Enterprise portfolio is meant to assist the system leverage the advantages of Business four.zero, to the good thing about industrial prospects within the foundry, aerospace, automotive, vitality and different markets.
Dr. Karsten Heuser, Vice President of Additive Manufacturing at Siemens Digital Industries, commented, “We’re proud to additional strengthen our partnership with ExOne and advance the industrialization of additive manufacturing. Siemens brings new digital applied sciences and its profound industrial area know tips on how to assist ExOne generate additional worth.”
“The brand new ExOne S-Max Professional™ 3D printer proves that seamlessly built-in software program and automation options end in shorter time to market, greater efficiency and most availability.”
The ExOne S-Max Professional. Picture through ExOne.
The brand new ExOne S-Max Professional 3D printer
ExOne’s new S-Max Professional 3D printer is able to printing at speeds of as much as 135 liters per hour, equal to 18 seconds for every layer. It’s reported that these speeds allow the 3D printer to supply two 1,800 x 1,000 x 700 (mm) job bins, every with a quantity of 1,260 L, in 24 hours. Key options of the system features a new printhead designed to extend effectivity, in addition to an automatic recoater. ExOne has additionally made it potential to simply exchange the molding materials, making the S-Max Professional an appropriate possibility for 3D sand printing advanced components utilizing numerous casting supplies.
Moreover, the S-Max Professional incorporates a ‘box-in-box’ design, serving to it meet the market necessities for 24/7 operation in chains of interconnected amenities. The intention is to allow the potential for a totally automated, scalable manufacturing line with the 3D printer. It additionally comes with an enhanced management system that includes inline processing and machine monitoring that enables for the monitoring of digital processes. That is designed to create a handy machine operation expertise, permitting for the early detection of printing errors and automatic corrective motion.
The S-Max Professional might be seen at GIFA, with ExOne exhibiting in Corridor 15 at Stand A11 via June 29 on the Messe Düsseldorf.
Siemens Digital Enterprise portfolio
Siemens’ Digital Enterprise portfolio consists of assorted and software program companies supposed to assist ExOne and the S-Max Professional. This contains serving to ExOne create a “digital twin”, permitting the corporate to nearly map its whole improvement course of utilizing a shared information mannequin alongside all the worth chain. It will probably profit machine operators with shorter lead instances, elevated machine efficiency and smarter service choices. Siemens just lately launched a software program resolution permitting producers to create digital twins, known as Sinumerik One.
ExOne can be leveraging the MindSphere working system from Siemens in its ‘3D Dwell’ app. MindSphere is an open cloud-based IoT (Web of Issues) working system, which permits the real-time evaluation of machine information to supply automated choice making. Utilizing the 3D Dwell app, ExOne machine operators can, for instance, establish anomalies for the prevention of unplanned downtime. “With this expanded partnership, ExOne will ship much more worth to our foundry and manufacturing prospects who depend on our industrial 3D printers,” said ExOne CEO John Hartner.
“We’re proud to be the primary industrial 3D printer to totally combine the most recent of Siemens management, sensing and movement applied sciences and this new MindSphere expertise, which is able to give our prospects a brand new stage of management and plant integration.”
In addition to its expanded partnership with ExOne, Siemens, the most important industrial manufacturing firm in Europe, has additionally made a number of different developments within the space of additive manufacturing. Most just lately the corporate awarded a contract to develop an aerospace design and manufacturing software program for steel 3D printing by the European Area Company (ESA).
Visualization of the Sinumerik ONE controller. Picture through Siemens.
Advancing binder jet 3D printing with ExOne
The brand new S-Max Professional from ExOne seems to be an replace to the corporate’s earlier customary S-Max additive manufacturing system. In addition to launching the S-Max Professional 3D sand printer this yr, ExOne just lately launched its X1 25PRO steel binder jetting 3D printer as effectively, which was showcased at RAPID + TCT in Might 2019.
Concerning the 2 new releases, Hartner added “With the latest launch of our X1 25PRO™ 3D steel printer, and now the launch of our new S-MAX Professional™ 3D industrial sand printer, ExOne is delivering modern 3D binder jetting expertise options to a broad vary of industries and functions world wide.”
ExOne has additionally launched a materials partnership program in a bid to advance its binder jet 3D printing expertise. Since launching this system, the corporate has collaborated with each Oak Ridge Nationwide Laboratory (ORNL) and Swedish engineering group Sandvik to assist develop the binder jet 3D printing course of.
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Featured picture exhibits the ExOne S-Max Professional. Picture through ExOne.
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