Markforged mark two saves global energy firm $1.6 million by 3d printing

Markforged Mark Two 3D printer adapts manufacturing line at Shawcor

Multi award successful OEM Markforged has revealed that world vitality providers firm Shawcor has used its Mark Two 3D printer within the manufacturing processes of its new challenge. By doing so, Shawcor has been in a position to shorten the turnaround time it takes to supply elements, in addition to slicing down on prices. 

The actual focus of this challenge has been the event of instruments and fixtures for decide and place machine, and a custom-made pad dealing with machine.

Phil Minors, Senior Mechanical Designer at Shawcor, feedback, “With out the pad dealing with machine up and operating, Shawcor would lose roughly $1.6 million CAD over the course of a yr.”

“We had two decisions: entrance the fee for the machine or lose income every month.”

Shawcor’s Mechanical Designers have utilized their Markforged composite printer to manufacture instruments and fixtures for a decide and place machine. Photograph through Markforged.

Steady carbon fiber 3D printing cuts prices for Shawcor

Shawcor focuses on offering services for the pipeline and pipe providers phase of oil and gasoline, petrochemical and industrial markets. By its proprietary merchandise, Shawcor goals to assist keep the sleek operation of development tasks, i.e. the upkeep of connection programs, pipe coatings, integrity administration and oilfield options.

A latest challenge on the firm, dealt with by the Composite Manufacturing Methods division of Shawcor, required the switch of enormous tape pads weighing between 115 and 230 lbs. Too heavy for a single particular person so load and unload, the crew had been in want of a machine to deal with carrying the load.

The pad handling machine consists of 53 unique 3D printed parts. Image via Markforged.The pad dealing with machine consists of 53 distinctive 3D printed elements. Picture through Markforged.

With the intention to overcome the fee obstacles for this machine’s growth, Shawcor employed the Markforged Mark Two, a steady strand carbon fiber 3D printer.

Utilizing this method Shawcor was in a position to produce the elements required to construct the machine, saving $27,000 CAD within the course of by swapping aluminum and sheet steel for 3D printed elements.

In complete, 53 distinctive elements had been 3D printed by Shawcor utilizing Markforged know-how, 45% of which had been bolstered with Kevlar, HSHT fiberglass, or carbon fiber to enhance stiffness and longevity. With the Markforged 3D printers, Minors added that:

“We just about eradicated the three- to-six-week turnaround time that existed for alternative elements.”

Following this preliminary challenge, the Mark Two is now being utilized by the crew for prototyping, testing, and iterating new designs.

Several of the 3D printed parts were reinforced with Kevlar®, HSHT fiberglass, and carbon fiber. Photo via Markforged.A number of of the 3D printed elements had been bolstered with Kevlar®, HSHT fiberglass, and carbon fiber. Photograph through Markforged.

From robotic battles to the general public sector

In March 2019, Markforged closed a Sequence D funding spherical with a price of $82 million and subsequently expanded its operation to a European HQ in Dublin.

Following this, in Might 2019, the corporate launched a flame-retardant composite materials designed for use within the aerospace, automotive, and protection industries. And most just lately, Markforged launched a brand new AI know-how platform named Blacksmith, throughout RAPID + TCT 2019.  

Markforged has additionally partnered with Carahsoft Expertise Corp, a authorities IT options supplier, tis yr which has launched the corporate’s programs into the general public sector. Carahsoft will present the OEM’s industrial additive manufacturing applied sciences to the U.S. Authorities, performing as Markforged’s grasp authorities aggregator and distributor.

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Featured picture reveals the pad dealing with machine, consisting of 53 distinctive 3D printed elements. Picture through Markforged.

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