One of many worlds largest OEM auto elements producers ZF has efficiently 3D printed massive scale press-dies utilizing The Digital Foundry’s supplies. Made with a desktop Prusa 3D printer the elements are used for the fabrication of sheet steel. This identical end result might be achieved simply as simply with an Ultimaker, Taz, Flashforge, or some other frequent filament based mostly 3D printing .
The success at ZF’s North American Headquarters and Technical Middle in Northville, Michigan has led to expanded implementation at ZF’s international headquarters in Germany.
Metallic 3D printing at scale
The dimensions of ZF’s tooling exceeds the print and sintering capability of different out there 3D steel printing options.
The Digital Foundry’s “open structure” implies that print dimension is proscribed solely by the dimensions of the printing and sintering gear that may be sourced on the open market. To facilitate this, The Digital Foundry supplies completely paired sintering gear to swimsuit its clients’ wants.
The most important vacuum furnace thus far is over 1 cubic meter. In consequence The Digital Foundry’s know-how is poised to create a few of the largest and heaviest objects 3D printed in steel thus far. To make issues easy The Digital Foundrty additionally carries a sequence of 5 frequent furnace sizes on their web site.
New agreements for The Digital Foundry
With quickly increasing demand in auto, aerospace, army and additive manufacturing training, The Digital Foundry is poised for progress. In line with The Digital Foundry President Tricia Suess, “We’re including distributors across the globe and count on to announce a key partnership with India’s largest distributor of AM gear and applied sciences within the coming weeks.”
Cooperation agreements with massive firms, sturdy labs and key NASA metallurgical supplies scientists are anticipated to carry FDM steel printing properties in-line with the powder-bed laser options presently utilized in aerospace elements fabrication. Bradley Woods, CEO, The Digital Foundry, llc., states,
“2019 is off to a really sturdy begin. We exceeded 2018’s income in April of 2019. Our problem now turns into speedy enlargement in a market that hardly existed 5 years in the past. Our technical and finance companions all agree that now could be the time to maneuver ahead aggressively. Our workforce is in place and able to meet this problem.”
Getting Began with The Digital Foundry
The Digital Foundry is presently promoting SS316L, 17-Four, Copper, Bronze, Aluminum Oxide, Zirconium Silicate, Excessive Carbon Iron and Tungsten, all of which might be sintered to a excessive density. Many customers are discovering functions for these supplies of their extraordinarily sturdy inexperienced state. Tungsten, for instance, has discovered widespread functions as a direct substitute for lead in radiation shielding, vibration dampening and different functions the place density is a key property.
TVF will probably be saying new supplies all through 2019. Its patent applies to sintering functions that embody steel, glass and ceramic. A sequence of high-performance industrial ceramics will probably be among the many subsequent group of supplies made out there.
The boundaries for entry into this know-how are decrease than some other AM Metallic answer, The Digital Foundry’s key differentiator. Anybody can go to their web site and order a kilo of fabric for experimentation. Because it prints the identical as some other plastic in your present 3D printer, success is assured. As soon as you might be up and printing, The Digital Foundry’s succesful gross sales and technical workers will enable you full your analysis and implementation. Extra info might be discovered at TheVirtualFoundry.com
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Featured picture exhibits Pure Stainless 316L fabricated with a $600 Flashforge 3D printer utilizing The Digital Foundry Filament. Picture through The Digital Foundry
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