Bmw uses german reprap x500 3d printer to optimize prototyping processes
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BMW makes use of German RepRap x500 3D printer to optimize prototyping processes

German multinational automotive firm BMW has used the x500 system from FFF 3D printer producer German RepRap to assist save time and implement extra flexibility in its manufacturing processes.

BMW has been utilizing 3D printing from German RepRap for a number of years, and makes use of the x500 3D printer for prototyping, serving to the automobile producer to satisfy deadlines, obtain high quality targets and lower prices. German RepRap burdened the significance of additive manufacturing for the automotive business as a complete, stating:

“Monumental financial savings potential typically nonetheless lurks within the manufacturing processes of the businesses. Using additive manufacturing can save sources akin to money and time in addition to optimize processes.”

The German RepRap x500 3D printing system. Photograph by way of German RepRap.

Prototyping within the automotive business with 3D printing

BMW has used the German RepRap x500 to provide prototypes particularly inside its pre-development processes. This might embrace the 3D printing of fixtures, automotive half prototypes, manufacturing and meeting aids, which German RepRap states have develop into normal makes use of of 3D printing within the automotive business. The x500 is aimed on the automotive sector, in addition to the aerospace, and health-care verticals. The 3D printer features a construct quantity of 500 x 400 x 450 mm (XYZ), and an auto-bed leveling perform.

Utilizing 3D printing for prototyping, producers within the automotive business, like BMW, can obtain faster sequence maturity by implementing completely different concepts for its finish merchandise at a quicker charge. It additionally affords the benefit of design freedom, permitting engineers to experiment with their prototypes in ways in which would in any other case be inconceivable to fabricate utilizing conventional manufacturing strategies. German RepRap provides “Within the automotive business, additive manufacturing has develop into a excessive precedence, and additional improvement and manufacturing is not conceivable with out this know-how. Concepts may be carried out quicker, money and time may be saved.”

Different automotive firms which have utilized additive manufacturing for the manufacturing of prototypes embrace German car producer Audi, which is utilizing 3D printing for prototyping tail mild covers. American automaker Ford Motor Firm additionally used 3D printed prototypes for digital testing to be able to generate the excessive efficiency of its Ford Mustang Shelby GT500.

BMW Group's metal 3D printed roof brackets. Photo via Altair Enlighten.BMW Group’s metallic 3D printed roof brackets. Photograph by way of Altair Enlighten.

BMW excels in additive manufacturing

BMW’s use of additive manufacturing isn’t restricted to prototyping, nonetheless. The corporate has lengthy adopted additive manufacturing and experimented with the know-how for various processes and parts. It lately launched the “Industrialization and Digitization of Additive Manufacturing (AM) for Automotive Sequence Processes” challenge or IDAM for brief.  The challenge goals to provide at the least 50,000 parts per 12 months in mass manufacturing utilizing additive manufacturing, and over 10,000 particular person and spare components.

BMW has additionally utilized additive manufacturing to quite a few useful and blue-sky innovation tasks. It has used 3D printing within the manufacturing of its S58 engine,  and gained awards for its 3D printed roof brackets. Moreover, BMW’s redesign of the S1000RR motorbike body demonstrates the completely different revolutionary methods the corporate is exploring to implement the know-how.

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Featured picture reveals the German RepRap x500 in operation. Photograph by way of German RepRap.

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