Exone working with catalysis on new rapid tooling process
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ExOne working with Catalysis on new fast tooling course of

Additive manufacturing OEM ExOne has collaborated with Catalysis Additive Tooling, an Ohio-based 3D print tooling and half producer, to create a brand new course of for 3D printed tooling for low-to-medium quantity manufacturing elements.

Moreover, Catalysis is working with ExOne to assist manufacture the brand new X1 25 Professional 3D printer utilizing its tooling processes, which shall be showcased at RAPID + TCT in Might 2019.

The “revolutionary new fast tooling course of”, using binder jetting know-how from ExOne, will present Catalysis’ clients with a uniquely designed software in addition to benefits in velocity and price. “We’re happy so as to add ExOne’s binder jetting know-how to our household of 3D printing choices,” defined Darrell Stafford, Chief Govt Officer and President of Catalysis Additive Tooling. “We provide quite a lot of completely different 3D printing applied sciences and choose the very best know-how to satisfy and exceed our clients’ wants, primarily based on the precise software. Given its velocity and quantity capabilities, we’re particularly considering binder jetting for manufacturing elements. ExOne gives the very best answer to fulfill this want.”

“With an ever-increasing variety of functions, we’re discovering that our go-to know-how for improvement of thermoforming, composite and foam tooling is binder jetting.” 

The vacuum forming instruments used to provide the panels for the ExOne X1 25Professional 3D printer, made utilizing its binder jetting course of. Picture by way of Catalysis.

Elevated effectivity with binder jetting tooling

Catalysis Additive Tooling goals to supply its clients with a whole “One Cease Store” answer by 3D printing tooling in addition to manufacturing elements for purchasers. With clients in quite a lot of sectors, together with automotive, medical and aerospace, Catalysis has developed tooling and manufacturing processes for metallic forming, vacuum forming and plastic injection. It combines its distinctive software designs and proprietary resins and coatings with 3D printing to supply clients tooling or finish use elements with diminished value and lead occasions in comparison with typical manufacturing processes.

The method developed by Catalysis and ExOne begins with a sand mildew which is 3D printed utilizing binder jetting know-how in ExOne’s S-Max system. Binder jetting permits the tooling for use in vacuum forming and layup tooling processes. The mildew is predicated on a novel design supplied by the shopper, which is then processed with Catalysis’ proprietary coatings. These coatings permit the mildew to develop into a reusable software to make a plastic, fiberglass, foam or different composite half inside conventional injection, vacuum shaped or forged processes. With ExOne’s binder jetting know-how, Catalysis is ready to produce a uniquely designed and reusable software with elevated velocity and diminished prices, thus benefiting its clients as nicely.

“This collaboration with Catalysis represents one more avenue for us to ship the advantages of our 3D printing binder jetting know-how to the market,” commented Rick Lucas, ExOne’s Chief Know-how Officer. “Catalysis’ broad and progressive buyer base seeks the numerous value and effectivity benefits that our know-how offers.”

The businesses have continued to develop their collaborative relationship, with Catalysis additionally serving to to fabricate ExOne’s X125 Professional 3D printer by producing the panels for the brand new system, utilizing binder jetting know-how. Catalysis is 3D printing vacuum forming instruments particularly designed for the ExOne 3D printer with CAD design software program, after which vacuum forming the covers for the system with the uniquely designed software. The ExOne X125 Professional 3D has additionally been nominated for the Enterprise 3D printer of the yr (Metals) class within the 2019 3D Printing Business Awards. To forged your vote, and consider the opposite nominations, go to right here.

Vacuum forming the X1 25 Pro cover using tools made with binder jetting technology. Video via Catalysis.Vacuum forming the X1 25Professional cowl utilizing instruments made with binder jetting know-how. Video by way of Catalysis.

The ExOne X1 25Professional 3D printer

3D Printing Business has taken an in-depth look at ExOne’s new X1 25Professional 3D printer and its technical specs. The system is constructed to fulfill the excessive requirements set by conventional metallic injection molding (MIM), powder metallurgy, and manufacturing applied sciences utilizing ExOne’s patent-pending powder processing know-how. That is achieved via ExOne’s newest state-of-the-art recoating know-how, which has additionally helped MIM provider MiMtechnik to chop its product improvement lead occasions utilizing ExOne’s INNOVENT+ system.

Concerning the X1 25Professional, Rick Lucas has commented, “Our X1 25PRO™ is the primary of two machines that we’re introducing by the tip of the primary half of 2019, using our state-of-the-art patent pending MIM powder processing machine applied sciences. We imagine these new manufacturing machines would be the most versatile and highest performing binder jetting machines out there.”

ExOne’s X1 25Professional 3D printer has been nominated within the third annual 3D Printing Business Awards. View the nominations and assist determine this yr’s winners now.

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Featured picture reveals the vacuum forming instruments used to provide the panels for the ExOne X1 25 Professional 3D printer. Picture by way of Catalysis.

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